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3D Product Design |
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Client: A tier-1 plastic supplier from Michigan.
Challenge: To develop plastic product designs from concept sketches. |
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| Method: Espoir’s cross functional team |
| consisting material experts, CAD / CAE experts, tooling experts along with the system integration professionals approached the challenge in a holistic way. The stress was on cost reduction as per the principles of value engineering without affecting the quality.... |
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Design of Transfer Dies |
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Client: A Tier-1 automotive stamping supplier from Nagoya.
Challenge: To design and develop a transfer die with side actions at a speed of 48 strokes per minute. |
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| Method: Espoir team had a multi-prong approach to this challenge considering the thickness of the sheet metal part, material involved. Team did a CAE analysis and optimized the number of stations considering the strength of the steel sections and the expected life of the Die... |
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Design of Plastic Injection Mold |
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Client: A consumer electronics major from Osaka
Challenge: Develop 3D design and CAM programs for a multi cavity injection mould |
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within three weeks time as per concurrent engineering.
Method: Espoir cross functional team consists of CAD, Mold Design, Mold Steel, Mold flow, Mold Assembly experts analyzed and project and prepared a plan to approach the project based on the principles of concurrent engineering... |
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Plastic Flow Analysis |
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Client: A major injection molding company from Ontario.
Challenge: To reduce the wall thickness of an under the hood functional part of an automobile |
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without affecting its thermal as well as load bearing properties.
Method: The Espoir team analyzed the various permutations and combinations in which a large number of engine models, transmission systems and chassis, customers are selected by the end user as part of the customization... |
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Customization of the Design Software |
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Client: A large injection mold manufacturer from Singapore.
Challenge: Automating the design process with manufacturing and |
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achieve faster turn around time.
Method: Espoir team suggested reengineering the design-manufacturing interface. This helped to customize the CAD software so that the 70% percentage of the designs started automatically occurring in the established manufacturing processes of the company... |
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CAE Process Automation |
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Client: A major auto component company from Pune, India.
Challenge: CAE analysis of the finished product after various degrees of customization. |
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Method: The Espoir team analyzed the various permutations and combinations in which a large number of engine models, transmission systems and chassis, customers are selected by the end user as part of the customization... |
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